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HomePVC Wood-Grained Printing & U.V. Curing Equipment
Applications
InquiryDescription
The PVC Wood-Grained Printing & U.V. Curing Equipment from TwinScrew is an integrated production line combining conveyor systems, UV curing machines, UV coating units, three-color wood grain printers, and washing devices. It is mainly designed as a pvc sheet lamination machine, laminating PVC decorative film onto various substrates to produce durable, wood-like decorative panels. The line is widely used for flooring, wall panels, door panels, furniture boards, window blinds, and advertising panels.
Applications & Working Principle
This lamination system uses hot-melt adhesive technology to bond PVC film firmly to substrates under heat and pressure. The laminated surface is smooth, wear-resistant, moisture-proof, and UV-resistant. Unlike solvent-based glues, hot-melt lamination eliminates drying time, avoids glue stains and overspray, and enables immediate downstream processing. It is suitable for substrates such as wood boards, metal, plastics, and composites, while also enhancing appearance with wood grain or colorful patterns. For window and door frame manufacturers, this technology allows for customized wood-grain finishes and improved weather resistance.
Key Features & Advantages
- High-Quality Multi-Function Lamination: Hot-melt system ensures uniform adhesive melting and smooth lamination for a flawless surface finish.
- Precision Coating & Pressing System: Equipped with oil-heated glue rollers and a 5-roller coating system with ceramic rollers, ensuring even adhesive distribution and high-gloss results. Stainless steel mirror rollers combined with silicone rollers deliver smooth, flat lamination.
- Automation & Efficiency: Optional modules include automatic loading/unloading, film cutting, and edge control. These reduce changeover times and increase throughput. Competitor benchmarks highlight robotic pressure rollers and automated settings for faster production changes and reproducibility.
- Eco-Friendly & Safe: Hot-melt adhesive is solvent-free, requires no drying, and creates a cleaner, safer working environment. Compact machine design makes it easy to integrate into existing production lines.
- Fast Setup & Stable Output: Digital height adjustment and touchscreen control allow for single-operator quick setup. Semi-automatic and automatic modules ensure consistent results.
- Durability & International Standards: Built with high-quality components, capable of long-term heavy-duty operation while meeting international quality certifications.
Machine Configuration
- Conveyor and alignment system (roller or caterpillar type)
- Three-color wood grain printing unit
- Multi-roller adhesive coating system with oil heating and ceramic rollers
- Stainless steel mirror roller + silicone pressure roller
- UV coating and curing unit for surface hardness and wear resistance
- Washing and cooling unit for post-lamination cleaning and shaping
- Optional modules: automatic loading/unloading, dual unwinders, edge control, robotic roller systems
Typical Specifications (Reference)
| Item | Range | Description |
|---|---|---|
| Panel Size | Width 600–1300 mm, length up to 2440 mm (customizable) | Larger panel sizes available upon request |
| Film Thickness | 0.1 – 0.5 mm | Suitable for PVC, PET, or decorative films |
| Line Speed | 10 – 30 m/min | Adjustable based on material and process |
| Heating Method | Electric or infrared heating | Ensures stable hot-melt adhesive viscosity |
| Control System | PLC + touchscreen HMI | Multi-zone temperature control, recipe memory, digital height adjustment |
Customization & Services
TwinScrew provides complete solutions tailored to customer needs, including hot-melt systems, UV coating/curing, wood grain printing units, and automation modules. Services include installation, commissioning, operator training, formula consultation, spare parts supply, and remote technical support. On-site engineering support is available when required.
Why Choose Us
- Proven Expertise & Innovation: Decades of experience in extrusion and lamination equipment, incorporating advanced international technologies such as precision glue application and automated adjustments.
- High Quality & Reliability: Built with durable components, compliant with international standards, ensuring consistent long-term operation.
- Tailored Solutions & After-Sales Support: From design and planning to installation and training, we provide one-stop services with long-term spare parts supply.
- Boost Market Competitiveness: Enables production of multi-color or wood-grain decorative boards, expanding product variety and creating higher added value.